Erhvervs-, Vækst- og Eksportudvalget 2012-13
ERU Alm.del Bilag 204
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Danish Parliament CommitteeFeb, 2013
Agenda
•BRASKEM overview•Innovation and Technology•Green chemicals and polymers
BRASKEM OVERVIEW35 Industrial sitesBahia14111Naphtha CrackerPEPPPVCChlorine Soda
Rio Grande doSul1521Naphta CrackerPEPPGreen Ethylene
Rio deJaneiro1 Gas Cracker1 PP1 PE
United Statesof America5 PP
Alagoas1 PVC1 Chlorine Soda
São Paulo1 Naphtha Cracker2 PP3 PE
Germany2 PP
CAPACITY(kt/p.a.)7.5105103965Industrial Presence3035Fonte: Braskem
2011 Net Earnings
PVCPP
US$19.9
billion
2011 EBITDAPE
US$2.2
billion
STRATEGY BASED ON 3 DRIVERS OF GROWTH
2020 Vision
BRASKEM BASES FOR GROWTHBrazilConsolidated Project PipelineBrownfield/Greenfield expansionprojects in Brazil: PE and PP assetsButadiene (100 kton/y)PVC Expansion(+ 200 kton/y)Comperj – integrated complex inRio de Janeiro (southeast Brazil)
Portfolio Expansion
Resin Capacity CAGR for 2010-2015: +4.3% p.y.
Diversification of raw materials and world-class assetsFiscal discipline and excellent track record of projects executionSource: Braskem
BRASKEM BASES FOR GROWTHInternationalization -Americas2015Ethylene XXI – Mexico•••1,000 kton/y ethylene and PEJV between Braskem (65%) and the Mexican groupIDESA (35%) for the purchase of ethane from PEMEXStrategic partnership with Ineos and Lyondell Basellfor PE plants technologies
Future projects over evaluationPeru•600 to 1,000 kton/y ethylene and PE
Venezuela•Under revaluation
USA•Shale gas opportunity, under evaluation
BRASKEM BASES FOR GROWTHSustainable ChemicalsBraskem: aglobal leader inbiopolymers
Development•Partnerships for thedevelopment of competitivetechnologies
Green PPGreen PEstarted up 4Q2010•Successful track record forimplementing projects: termand costs•Capture of 2.5t CO2/t PE•Innovation in bioplasticmarket•Production integrated withgreen propylene•Capture of 2.3t CO2/t PP•Development of other cracksstreams to sustainablechemicals•PE integrated project study•New biobased chemicalproducts studies
•Partnership with Customers
BRASKEM GREEN POLYETHYLENE: A RUNNING BUSINESS
StartupSept 24, 2010Capacity200 ktyInvestmentUS$ 290 MM
Braskem is the leading globalsupplier of biopolymers
GREEN POLYETHYLENE CYCLEFROM CRADLETO CRADLESugarcaneThe sugarcane crop metabolizesthe CO2to produce sucrose
Ethanol CH3-CH2OH
Ethylene CH2=CH2Through the dehydration, theethanol is transformed in ethylene
At the distillery, the sugarjuice is fermented anddistillated to produce ethanol
Very FavorableEcoprofile*Captures and Fixes2,5 t CO2/t PE
RecyclingThe green polyethyleneis 100% recyclable(Mechanical / Incineration)* Preliminary Ecoeficiency Analysis (From cradle to Braskemgate)– Funda§ão Espa§o Eco 2007/2008
Green PE [CH2=CH2]Carbon captureThe green polyethylene istransformed in final products inthe same unities already existentsThe ethylene is polymerizedin polyethylene productionunities
Green PE/PP has the same technical and recyclability properties than petrochemical PE/PP.
GREEN POLYETHYLENESugarcane
Oil
Fully identicalproperties
Green PE/PPcan berecycled in the samestream alreadyestablished for thepetrochemical PE/PPGreen PE/PP regrindcan also beincorporated in theconverter’s productionsystems
PetrochemicalPE/PP
GreenPE/PP
GREEN POLYETHYLENEPartnerships with Leading Global Companies reinforce sustainability strategy
Agenda
•BRASKEM overview•Innovation and Technology•Green chemicals and polymers
MANAGING INNOVATIONR&D Structure
INNOVATION AND TECHNOLOGYEXPENDITURES, TEAM LEVEL, INFRASTRUCTURE,…I&T Expenditure: 2011 – 93 MM USD; 2010 – 40 MM USD; 2009 – 30 MM USD.298 People; Areas of Qualification: Chemical and Materials Engineering,Chemistry, Biochemistry and Biology; 16% of PhDs, 30% of researchers MScand Post – Graduate.
Over US$ 200 million in R&D assets: 2 Tech Centers,8 pilot plants, 24 labs.
445 patents filed until 2011Joint technology programs; Partnership with universitiesand R&D centers in Brazil and USA14
TECHNOLOGY CENTERS AND LABORATORIESTECHNOLOGY CENTERPittsburgh in United StatesPolymer development3 laboratories37 qualified staff
EUROPE LABORATORY- Wesseling inGermanyPolymer development
HMPE LABORATORY -Cama§ari/BAHMPE Fiber development1 pilot plant14 qualified staff
BIOTECNOLOGY LABORATORYTECHNOLOGY CENTER -Triunfo/RSPolymer development17 laboratories + 7 pilot plants (6 pilot plantsin Triunfo/RS and 1 in Cama§ari/BA)158 qualified staffCampinas/SPBiopolymers development: Partnership withLNBio2 Laboratory31 qualified staff
PETROCHEMICAL PROCESSLABORATORYABC/SPLaboratoryTechnology CenterFuture LaboratoryFonte: Braskem
3 qualified staff
INNOVATION AND TECHNOLOGYTECHNOLOGY CENTERS AND LABORATORIESBRASKEM TECHNOLOGY CENTER – PITTSBURGH (EUA)
BRASKEM TECHNOLOGY CENTER – TRIUNFO/RS (BRAZIL)
LaboratoryTechnology CenterSource: Braskem
16
INNOVATION AND TECHNOLOGYTECHNOLOGY CENTERS AND LABORATORIESHPME FIBER LABORATORY BRASKEM– CAMAÇARI/BAHIA(BRAZIL)
BIOTECNOLOGY LABORATORY BRASKEM – CAMPINAS/SP(BRAZIL)
LaboratoryTechnology CenterSource: Braskem
17
BRASKEM BIOTECHNOLOGY LABORATORYAvailable resourcesLaboratório de biotecnologiaBRASKEMbioinformática
shakersHTS
biofreezer
Cromatógrafos
Sistema de gera§ão deimagens molecuaresFermentadores
BRASKEM´s OPEN INNOVATION VIEWpartnerships with universities and research centers
BRASKEM´s OPEN INNOVATION VIEW
December 2009
Braskem and Novozymes established a newpartnership based on Novozymes’ fermentationtechnology and Braskem’s expertise in chemical
technology and thermoplastics to develop a greenalternative to polypropylene derived from oil.
BRASKEM IS AWARDED BY FINEPFINEP – “Financier of Studies and Projects”
BraskemwinsFINEP2011Innovation Award in the LargeBusiness category;
Braskem wins FINEP 2012 awardonSustainableInnovationcathegory for Green PE case;
http://www.braskem.com.br/site.aspx/Releases-Details-USA/Braskem-wins-FINEP-Innovation-Award-in-the-Large-Business-category/FINEP website
POLYMERSInnovation throughout the production chain
Partners: Electrolux and ColormaqReplace steel and PET in parts of thewashing machine, reducing the cost andweight.
POLYPROPYLENE (PP)Washing Machines
Partners: Lyondell-Basell BrazilHigh-performance plastics in automotiveitems
POLYPROPYLENE (PP)automotive
POLYETHYLENE (PE)Water tanksPartners: FortlevReplacement fiberglass.
Partners: PacifilFlexible silos for grain storage, facilitatinginstallation and reducing costs.
POLYETHYLENE (PE)Bags of Grain
Partners: Claris, First Line, Veka andWeikuIncreased use of PVC in building.
PVCframes
PP
Partners: Precon IndustrialReplacement of cement and tile.
PVCtiles
22
BRASKEM INNOVATION AND TECHNOLOGYAreas of interest•Sustainability(performance improvement, post-consuption destination)•Polymers– new molecules (PEF, PLA, PA, PPC, PPE, others)•Catalysis(Phthalate Free for PP and PE; ionic liquid; nanocatalysis)•RenewableSources for chemicals and new monomers (furans, C2, C3,C4, C5 and C6)
•GMO•PerformanceMaterials (Composites, thermosets, PEEK, othes)•CO2chemistry•UHMWPE23Source: Braskem
Agenda
•BRASKEM overview•Innovation and Technology•Green chemicals and polymers
Product chain based on fossil source
Source:
US DOE–Top Value Added Chemicals from Biomass–Volume I - 2004
Possible product chain based on renewable source
Source:
US DOE–Top Value Added Chemicals from Biomass–Volume I - 2004PEP–Advanced Biorefinaries 2005Patrick R. Gruber, Michael Kamm, Biorefineries–Industrial Processes and Products, Vol 1, cap 1
Roadmapping for biobased chemicals and polymersDRIVERSMercadoCrisePerformance
PRODUTOSBiocombustíveisQuímicosBiopolímeros
TECNOLOGIASGaseifica§ão/PiróliseHidróliseácida/EnzimáticaCatálise/Polimeriza§ãoFermenta§ãoGenéticaPre-Tratamento
ProcessosdeSepara§ão
2
Green Plataform developmentFocus will be on “familiarity”Complexity and riskExisting••••Chemicals we participate intoday– “Drop-in” productsWell known applicationsWell known markets andcustomersLittle to no market acceptancerisk••••AdjacentChemicals we do not currentlyparticipate in today, butadjacent to our core capabilitiesWell known applicationsNeeds market and customerdevelopmentLittle to no market acceptancerisk•NewChemicals we do not participatetoday and far from our corecapabilities OR chemicals that donot exist today
•
Well known applications forexisting chemicals and not welldefined for new chemicalsNeed market and customerdevelopmentLittle to no market acceptancerisk for existing chemicals, butlarge risk for new chemicals
••
Examples of opportunities to beevaluated (not exhausted list):Biopolymers•PE•PP•PVCGreen chemicals•Isoprene•Benzene•Toluene•Xylene•Butadiene•Butene•Ethylene•Propylene
Examples of opportunities to beevaluated (not exhausted list):Biopolymers•PET•PA•PC•PLA•StarchGreen chemicals•Acrylic Acid•Surfactants•Solvents•Acetic Acid•Methanol•DMC•Succinic Acid•Butanediol•PTA
Examples of opportunities to beevaluated (not exhausted list):Biopolymers•PHA•PEFGreen chemicals•FDCA•1,3 HPA•New Solvents
Aggressively pursueSOURCE: Braskem
Pursue
Opportunistic
Green Plataform developmentHow to choose the best opportunity?
Polymers unitdecides whichproduct shouldbe analysed(marketdriven)
Possible routesCorporate IT + RenewableTechnologies
CAPEX (FEL 1), OPEXCorporate IT + RenewableTechnologies
EVTE
Market analysis & forecastingPriceDemand and productionCompetitorsValue chain, etc(UNIB + Corporate IT + Renewable Chemicals)
BRASKEM´s OPEN INNOVATION VIEWHow could we increase our partnership?
Current...

- Current discussion of metabolic

engineering projects;

- Metabolic Engineering Course ( 4

days in course in Brazil - Jens

Nielsen; Jochen Förster; Andreas

Gombert

In discussion...
... Other opportunities ?